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FF Schneider

Medical Device Engineering

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Class II mechanical ventilator

COVID-19 Mechanical ventilator designed for patients not dependent on mechanical ventilation

Wound Assessment Device - Detailed prototype view

System Characteristics

Sensors and Measurement

  • Pressure and flow sensors
  • Open loop O2 control
  • Extraction of ventilatory parameters from a reduced number of sensors
  • Li-ion battery fuel-gauge

Hardware Capabilities

  • 1 large brushless DC blowers (150W)
  • Custom valves and pneumatic circuit
  • Firmware designed with a hard real-time premise
  • Stable supply chain for electronics

Interface and Safety

  • 7" touchscreen interface controlled by a single 8-bit microcontroller
  • Pneumatic and electronic controls for simplicity and cost reduction
  • Continuous operation device
  • Professional operation mode

Certifications and Regulatory Compliance

IEC 60601-1

Basic Safety and Essential Performance

IEC 60601-1-2

Medical Devices - Quality management systems

ANVISA fast-track

COVID-19 fast-track protocol

IEC 60601-1-6

Medical electrical equipment: Usability

Project Description

Developed and certified in only 6 months during the critical days of the COVID pandemic, this mechanical ventilator was designed for Brazilian patients not fully dependent on mechanical ventilation for survival, as many researches have shown that non-invasive ventilatory support help increase the survival rates of COVID-19 patients.

Its development faced huge challenges, including shortages of raw materials, electronic components, and specialized workforce. To overcome these hurdles, our team partnered with Whirlpool engineers, finding innovative solutions.

These hard times provided valuable lessons and strengthened my ability to adapt and deliver under extreme conditions.

Core service areas and leadership initiatives

Technical Project Leadership

  • Project owner
  • Technical specification and client meetings
  • Project transfer to production
  • EMC Compliance Plan

Hardware Development

  • Designed and specified sensing circuits
  • Plan and developed FiO2 control loop
  • Integration and EMC compatibility testing
  • Custom control systems for large BLDC motors

Algorithms and Software

  • Custom Algorithms for system control
  • Bare metal application for efficiency and reliability
  • Designed and validated calibration methods
  • Responsive and intuitive user interface

Regulatory Compliance

  • ANVISA and INMETRO applications - COVID 19 fast-track
  • ISO 13485 preparation

Project Gallery

Front view of the respiratory monitoring system
User interface - main monitoring screen
Internal components and system circuits
System in use in hospital environment
Validation testing in laboratory
Initial prototype during development
System in use in hospital environment
Validation testing in laboratory
Initial prototype during development

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